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2*3M  Steam Rubber Vulcanizing Autoclave

  • 2*3M  Steam Rubber Vulcanizing Autoclave
  • 2*3M  Steam Rubber Vulcanizing Autoclave
  • 2*3M  Steam Rubber Vulcanizing Autoclave
  • 2*3M  Steam Rubber Vulcanizing Autoclave

2*3M Steam Rubber Vulcanizing Autoclave

Product Description

2*3M Steam Rubber Vulcanizing Autoclave for shoes
Steam vulcanizing tank is a kind of vulcanizing equipment.Control for temperature,pressure and time are all automatic.

General specification:

Design pressure 0.6-3.0Mpa

design temperature 150-220℃

Diameter:600-5000mm

Length:1000-60000mm

If you have special requirements,tell us and we can customize for you.

Steam enters into tank bottom through inlets which are controlled by automatic valves. Steam distribution tubes are displayed at bottom of the tank vertically.Tubes (include 3mm,4mm and 5mm) are displayed according to relative rules and angles to ensure even steam distribution.

After starting the programmer, the controlling system begin to raise the temperature,maintain the temperature and vulcanize the rubber and do other work. After all work has been done,sound and light alarm will work and the programmer will stop.

Heating methods: Electromagnetic heating, steam boiler heating,electric heating, direct and indirect steam heating, thermal oil heating and so on.Connections for cables of electric heating vulcanizing tank produced by our company are all displayed outside and are of fire-proof.

Door-opening:manual quick door opening;electric door opening;hydraulic pressure door opening and so on.

Door sealing:adopt inflatable silicone seal ring which is better than other kind of seal ring. Its lifespan could be more than 1 year and when there`s pressure inside the autoclave,air would not leak.

Specifications:

Items

Unit

Specifications and Parameters

FJK1.4-1.65×4D

FJK1.5-2×5D

FJK1.5-2.5×5D

FJK1.5-2.68×5D

FJK1.5-2.85×5D

Inside diameter

M

1.65

2

2.5

2.68

2.85

Effective length

M

4

5

5

5

5

Design pressure

Mpa

1.4

1.5

1.5

1.5

1.5

Design temperature

°C

150

150

150

150

150

Working pressure

Mpa

1.3

1.4

1.4

1.4

1.4

Working temperature

°C

150

150

150

150

150

Medium

air

air

air

air

air

Gauge

MM

900

1000

1000

1000

1000

Effective volume

M3

10

18

25

28

31

Gross weight

T

7

9

16

25

30

Overall dimension

M

6×2.5×3

7×2.8×3

7×3×3.5

7.8×3.2×3.8

9×3.5×5

Applications:
1. Glass industry
2. Brick industry
3. Rubber industry
4. Food industry
5. Wood industry
6. Composite materials
7. Textile industry
8. Aerospace industry

Safety interlock types:1)pressure automatic safety interlock; 2) manual safety interlock. These two types get rid of misoperation risk.

Controlling methods:adopt electrical automatic control,PLC computer automatic control,manual control. We will customize suitable method for your line according to your requirements.

Structure:

Pressure of horizontal vulcanizing tank is generally below 1.2Mpa and it belongs to low pressure vessel.Its structure is cylindric and is of single drum.The tank consist of body,cover,switch,clock,heating device and other devices.

Vulcanizing tank now is widely applied to rubber,cables,dyeing,chemistry,building materials and other industries. Key points of the whole process is temperature,pressure and time. In case of mis-operation, there will be risk of explosion. In order to get rid of this, we recommend you the following methods and advice.

Operation of the equipment

First of all,operators shall be professionally trained and be told that they shall operate strictly with rules and instructions to get rid of risks arisen from operators being unfamiliar with production process. Secondly,check equipment thoroughly and remove all obstacles around it before running it. And check the tightening screw of the cover again, as well as all gauges,signal transmission,safety devices and so on.

During production process,if there is situation of abnormal leakage or abnormal gauge display,operator shall stop and check and find out reasons. In daily work,operators shall regularly check safety valves,pressure gauges to keep their correct running .During the production process,operator shall tour around side of the tank and should not leave.

This tank has automatic controlling function.It could control vulcanizing temperature,pressure and time through PID to realize high-quality products,temperature compensation,automatic alarm,automatic timing.And PLC automatic controlling system could be additionally added to set temperature,pressure and other parameters. All these data could be saved and printed out.PLC system could also be connected to the computer to do remote diagnose and update. Adopt flange and compressed air safety interlock device. Its heating system could be electric heating,steam heating and thermic oil heating.The tank adopts temperature relay to control temperature within a range of 1-2℃.Body plate thickness is 10mm and could stand 10KG pressure.

rew of the cover again, as well as all gauges,signal transmission,safety devices and so on.

Rubber Vulcanization

Changzhou machinery and equipment Imp.& Exp.Co.,Ltd

 Changzhou Machinery & Equipment Import & Export Co., Ltd.(AMECCO), founded in 1983, is the core member of Changzhou AMEC Group, and the only hub and outlet of AMEC Group for its overseas marketing. AMECCO plays a key role in AMEC Group for its sales of all products manufactured by its group's manufacturing facilities. Its products cover steam boiler,hot oil boiler,AAC autoclave,laminated glass autoclave,composite carbon fiber autoclave,vulcanizing autoclave and so on.Meanwhile,AMECCO also outsources other diversified machinery and equipment made in China according to the customers' requirement through its nationwide network.

Company Info

  • Company Name: Changzhou machinery and equipment Imp.& Exp.Co.,Ltd
  • Product/Service: Composite Carbon Fiber Autoclave , AAC Block and Panel Autoclave , Hot Oil Boiler , Steam Boiler , Laminated Glass Autoclave , Vulcanizing Autoclave
  • Year Established: 1998
  • Total Annual Sales Volume (Million US $): US$5 Million - US$10 Million
  • Export Percentage: 81% - 90%
  • Total Annual Purchase Volume (Million US $): Below US$1 Million
  • No. of Production Lines: 5
  • No. of R&D Staff: 21 -30 People
  • No. of QC Staff: 11 -20 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 50,000-100,000 square meters
  • Factory Location: NO. 62 Xinggang RD., Changzhou, Jiangsu, P. R. China
  • Contact Person: Mr. Alex
  • Tel: 86-519-83978035
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